Research and Development of Chinese Academy of Agricultural Sciences: New foods with variable temperature and pressure difference (non-fried) puffing combination drying technology
2019-08-27 15:03:14
The new food temperature change pressure difference (non-fried) puffing combination drying technology was developed by the Agricultural Products Processing Institute of the Chinese Academy of Agricultural Sciences. This technology, also known as explosion-expansion drying, air-expanded drying, or micro-expansion drying, is original in research and development of food temperature change pressure differential expansion combination drying mechanism, process optimization, equipment modification, product quality evaluation and new product creation, etc. To reach the international advanced level. The technology has attracted the attention of the United States, the European Union, Japan, South Korea, Singapore and many other countries. Its products have been hailed as "21st Century Foods" by the international food industry and are the traditional hot air drying products, vacuum freeze-dried products, and vacuum low-temperature fried crisps. A new generation of dry products after the film. This technology has been granted 8 national invention patents.
In addition to the necessary plant and infrastructure, the main production equipment includes cleaning equipment, color protection equipment, nuclear peeling equipment, cutting equipment, pre-drying equipment, quick-freezing equipment, variable temperature differential pressure expansion equipment, seasoning equipment, Packaging equipment. Auxiliary equipment includes boilers, water circulation systems, etc. Expanding equipment has the characteristics of wide applicability, simple operation, low investment, environmental protection and energy saving. The non-fried expanded product produced has the characteristics of green and natural, good quality, rich nutrition, convenient consumption, long shelf life and easy storage.
The technology is mainly used to produce new types of natural and healthy green puffed snack foods, whole powder or instant beverages, nutritious chewable tablets, convenient food seasonings or health food raw materials. The food materials suitable for processing are very wide, such as apples, pears, bananas, grapes, citrus, pineapple, etc., vegetables such as carrots, potatoes, sweet potatoes, taro, etc., edible fungi such as mushrooms, fungus, white fungus, etc., characteristic agricultural products such as tea, ginseng, etc. Wait.
The pilot plant and production equipment of this technology are mature. Since it was put into the market, it has attracted extensive attention from domestic and foreign manufacturers, 5 companies have transferred their technology, and dozens of companies have demonstrated and put into production. At present, the technology mainly focuses on the production of apple chips. Many expanded products are still blank in the market, and the demand is in the tens of millions of tons. The market is very large. The equipment investment for small projects (100 tons of finished products per year) is 2 million to 3 million yuan, and the working capital is 30 million to 50 million yuan. The investment recovery period is 1-3 years. Different raw materials have different yields due to the different moisture content of the fresh samples. The general yield is 10-20:1, and the market-to-price ratio between extruded products and fresh samples is about 30-50:1. Will reach 0.5-1 times, the profit is considerable.
In addition to the necessary plant and infrastructure, the main production equipment includes cleaning equipment, color protection equipment, nuclear peeling equipment, cutting equipment, pre-drying equipment, quick-freezing equipment, variable temperature differential pressure expansion equipment, seasoning equipment, Packaging equipment. Auxiliary equipment includes boilers, water circulation systems, etc. Expanding equipment has the characteristics of wide applicability, simple operation, low investment, environmental protection and energy saving. The non-fried expanded product produced has the characteristics of green and natural, good quality, rich nutrition, convenient consumption, long shelf life and easy storage.
The technology is mainly used to produce new types of natural and healthy green puffed snack foods, whole powder or instant beverages, nutritious chewable tablets, convenient food seasonings or health food raw materials. The food materials suitable for processing are very wide, such as apples, pears, bananas, grapes, citrus, pineapple, etc., vegetables such as carrots, potatoes, sweet potatoes, taro, etc., edible fungi such as mushrooms, fungus, white fungus, etc., characteristic agricultural products such as tea, ginseng, etc. Wait.
The pilot plant and production equipment of this technology are mature. Since it was put into the market, it has attracted extensive attention from domestic and foreign manufacturers, 5 companies have transferred their technology, and dozens of companies have demonstrated and put into production. At present, the technology mainly focuses on the production of apple chips. Many expanded products are still blank in the market, and the demand is in the tens of millions of tons. The market is very large. The equipment investment for small projects (100 tons of finished products per year) is 2 million to 3 million yuan, and the working capital is 30 million to 50 million yuan. The investment recovery period is 1-3 years. Different raw materials have different yields due to the different moisture content of the fresh samples. The general yield is 10-20:1, and the market-to-price ratio between extruded products and fresh samples is about 30-50:1. Will reach 0.5-1 times, the profit is considerable.
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