Vibration reason of pneumatic control valve and its treatment

The Vibration of Pneumatic Control Valve and Its Treatment Qiu Xuanzhen Miao Yuxin Shanghai Pharmaceutical Design Institute Shanghai 200240 Key words: Pneumatic control valve Vibration analysis and control The control valve is the hand and foot of the automatic control system, which plays a key role in the stable operation of the control system. Good state of operation, your magazine in 1997 No. 1 contains the author, "Pneumatic Control Valve Failure Analysis," a text, is now on the control valve vibration causes and treatment are as follows, hope to play a useful role. The author believes that the vibration control valve is generally divided into two states, one is the overall vibration control valve, the entire control valve in the pipeline or the base of frequent flutter. The other is the control valve spool vibration, which moves up and down from the valve stem can be seen, the following on both the vibration causes and treatment measures are as follows. 1 The overall vibration of the control valve The entire control valve in the pipe vibration causes are as follows: The pipe or the base of the violent vibration, easy to cause the entire control valve vibration; also with the frequency, that is, when the external frequency and system natural frequency equal or close The energy of the forced vibration reaches its maximum and resonates. These two factors sometimes affect each other and can make the vibration worse and worse, causing the pipe to run out, the attachment or the element to loosen and make a loud noise, and the seriousness can cause the valve stem to break and the valve seat to fall off, rendering the system inoperable. Based on this situation, the pipes and pedestals that cause vibration should be reinforced, which also helps to eliminate the interference of external frequencies. 2 spool vibration Sometimes the sharp increase in the flow rate of the measured medium, the rapid change before and after the valve differential pressure, when the valve exceeds the stiffness, the valve stability will deteriorate, which will cause the entire control valve to produce severe oscillations. But this oscillation is not necessarily caused by the small valve opening. This vibration is usually accompanied by a jarring scream. Control valve stability is poor, in the event of internal or external unbalanced interference and exceeds the rigidity of the control valve, and the valve itself does not have the ability to eliminate such interference, they have oscillations. At this point need to increase the stiffness of the control valve, such as 20 ~ 100KPa spring, or to increase the stability of its work, there are some benefits. Regulating valve should be installed away from vibration source, if unavoidable, precautionary measures should be taken. This entire control valve vibration, in the case has not yet reached the resonance, the control valve is basically still able to adjust with the external given signal. Because the relative displacement of the external signal to the spool does not change or change very little due to the vibration of the entire regulating valve, the reason is that they are a whole. The stop valve at both ends of the control valve is open or fiercely shut off, which will make the sharply-waved measuring medium produce a strong reflection wave and the reflection wave impacts the regulating valve core. When this force is greater than the diaphragm pressure on the spool downwards, the spool will move up, resulting in vibration, especially in small signal cases, due to smaller preload, the spool is more prone to chatter. The opening of the control valve is too small, so that the differential pressure before and after the control valve is too large, so that the flow velocity increases at the throttle, the pressure decreases rapidly. If the pressure drops to the liquid at this temperature when the saturated vapor pressure, the liquid can produce gasification, the formation of flash, generate bubbles, bubble burst when the formation of strong pressure and shock waves, resulting in hammer, the pressure is generally up Dozens of megapascals. Hammer impact valve spool, the valve core to form a solid honeycomb surface and the valve core vibration. General spool vibration causes are as follows: Regulator output signal is unstable. Rapid changes in the ups and downs, at this time, such as valve positioner sensitivity is too high, the regulator output small changes or drift, it will immediately converted into a large output signal locator. Resulting in valve oscillation. Modulation valve friction is too small, such as the regulator valve packing too little, or gland did not tighten, the external input signal changes or drift slightly, it will immediately pass to the spool, the spool vibration and issued a giggle sound. On the contrary, if the control valve friction is too large, such as packing too much, gland and screwed too tight, or stuffing box aging, dry, the small signal can not move when the signal is generated by action again Excessive phenomenon, will make the control valve produce hysteresis oscillation, the vibration curve is approximately square wave. In this case, should reduce the damping of the corresponding part of the control valve to solve, such as the replacement of packing. Fluctuations in the air supply make the output of the positioner fluctuate, or the active part of the positioner is corroded and inflexible, which causes the input and output signals to not correspond to each other to generate the leaping oscillation. At this time should open the air supply valve cleaning positioner, and the active part coated with lubricant to eliminate friction. As a result of the adjustment valve itself unbalanced force, the regulator valve often produce oscillation. Zero spring top tension is too small, the ability to resist external interference is small, in the case of small external signals, easy to make the valve core vibration. In summary, according to the practical experience of the author diagnosis, under normal circumstances, the impact of spool oscillation on the measured medium is always greater than the entire control valve vibration on the measured medium, and the spool of the causes and preventive measures Than the entire control valve oscillation causes and precautions are complicated. In practice, we can see that the causes of these two vibrations can not be divided so clear, and sometimes mixed together intertwined.

Popcorn Process Line

Popcorn Process Line,Commercial Kettle Popcorn Machine,Gas Type Pop Corn Line,Hot Air Pop Corn Process

JINAN CFC MACHINERY CO.,LTD , https://www.cfcmachine.com